Damen Marine Components builds the smallest ever nozzle

Marine Equipment Products and Services, Shipbuilding and Shipyards, Technical, Technology — By on July 18, 2014 at 12:12 PM

Ø 665 mm Optima - kopieFor records, the only way isn’t always up. Damen Marine Components (DMC), part of Damen Shipyards Group, has smashed its propeller nozzle world record by 33 percent downwards. This downsizing to an inside diameter of 665 millimetres only – from the previous 1, 000 mm ‘entry level model’ – marks a new milestone for DMC’s Optima Nozzle series.

Already one-third smaller than the previous one metre (1, 000mm) Benjamins, the new 65 centimetre nozzles are, however, dwarfed altogether by the biggest models in the Optima series. With their 8 metre inside diameter, these exceed the two 65 centimetre ones twelvefold.

The two recently delivered smallest ever Optima nozzles may not constitute precision mechanics in the true sense. “They definitely offered a fine engineering and precision manufacturing challenge to our teams indeed”, Aart Vogelaar, Sales Manager DMC enthuses.

The two record-breaking 665mm nozzles weigh 188 kilos each and are quite extraordinary, since they were built for one 50 foot (15m) yacht. “By specific orders from the customer, DMC Optima propeller nozzles had to be installed. In addition, the owner wanted his 11-knot yacht to have two propellers. Clearly, he is somebody who knows his business, considering this explicit and uncompromising choice which also included a stainless steel inside ring. Definitely an insider”, Aart Vogelaar adds.

The two mini Optimas were commissioned at Damen Marine Components by a third-party manufacturer of propulsion systems.

Quiet and comfortable
DMC’s Optima propeller nozzle is recognized throughout the industry for its proven characteristics of combining reduced noise and vibration with propelling performance. Its specific inside profile design was patented in 1998 already. Thousands of units have since established the Optima’s reputation as the nozzle for mixing crew comfort with performance within its own operational segment. “Its profile was designed towards an optimum ratio between engine output, fewer revolutions and thrust, both forward and reverse”, Vogelaar specifies. As this works best at modest to medium sailing speeds, this model – with the matching propeller pitch – is widely deployed in inland waterway vessels, Stan Tugs, push boats and hopper dredgers. Its noise/vibration/thrust performance mixture is the Optima’s trademark.

For dredgers, Stan Tugs or inland waterway vessels, DMC’s Optima nozzles usually have an L/D 0.5 ratio (length = 0.5 x diameter). For push boats the L/D is 0.6. The two world’s smallest nozzles feature L/D 0.4 in order to still safeguard ‘crew comfort’ at the river yacht somewhat higher 11 knot speed. Like every DMC nozzle, these two were engineered separately at the DMC center in Hardinxveld-Giessendam, Netherlands. Vogelaar explains: “No two vessels are the same, not even with identical dimensions. Consequently, every nozzle we produce, will get dedicated engineering first, for optimum output.”
Damen Shipyards Group
Damen Shipyards Group operates 40 ship- and repair yards, employing 8.000 people worldwide. Damen has delivered more than 5.000 vessels in more than 100 countries and delivers approx. 180 vessels annually to customers worldwide. Based on its unique, standardised ship-design concept Damen is able to guarantee consistent quality.

Damen’s focus on standardisation, modular construction and keeping vessels in stock leads to short delivery times, low ‘total cost of ownership’, high resale value and reliable performance. Furthermore, Damen vessels are based on thorough R&D and proven technology.

Damen offers a wide range of products, including: tugs, workboats, naval and patrol vessels, high speed craft, cargo vessels, dredgers, vessels for the offshore industry, ferries, pontoons and super yachts.

For nearly all vessel types Damen offers a broad range of Services, such as maintenance, spare parts delivery, training and transfer of (shipbuilding) know-how. To complete, Damen offers a variety of marine components, especially nozzles, rudders, anchors, anchor chains and steel works.

Damen Shiprepair & Conversion
In addition to ship design and shipbuilding, Damen Shiprepair & Conversion offers a network of 16 repair & conversion yards worldwide, with dry docks ranging up to 420×80 metres. Conversion projects range from adapting vessels to today’s requirements and regulations to the complete conversion of large offshore structures. DS&C handles 1, 500 repair and maintenance jobs annually.

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